1, production: using acrylic board, plastic board, or other thermal insulation materials, I mostly use black 2.5mm double-layer aluminum-plastic board. First, engrave the words to be made with single-sided adhesive tape, stick them on the aluminum-plastic board with good size, and punch holes with electric drill or engraving machine (the spacing is 10- 15mm according to the size of the words), and the size and diameter of the holes should not be too large. Write with F5 spotlight, and the hole spacing should be15 mm. Try it and you will know why. If 546 oval lamp is used, the hole spacing can be controlled between 20- 10mm, and the closer the distance, the better the effect.
2. Series connection: according to+-,+-,...+-,+-to produce a positive electrode (marked as A+) and a negative electrode (marked as K-). The connection of lamp feet needs soldering, or they can be screwed together before soldering. Remember: it must be welded. Because the legs of LED are plated with iron and silver, once the current passes, it will rust quickly, which will cause hidden dangers to the light box and bring a lot of trouble after sale. There are many conjoined lights now.
Using conjoined lights can save a lot of time and improve production efficiency, but there are only 20 lights in each row, so welding is inevitable.
Note: the long leg of LED is "+"(positive pole) and the short leg is "-"(negative pole).
3. Grouping (string): Group according to the maximum number of LEDs of various colors in the schedule, for example, each string of red LEDs does not exceed 120. There is a simple reason. The output of the controller is about 2 10V, and the working voltage of the red light is about 2V, which means that each LED lamp will drop 2V. If there are too many LEDs, the output voltage of the controller can not reach the voltage required for the normal operation of the light string, and the light string is not bright or the brightness is too low.
Note: It is not recommended to use "*" in the attached table. When the number of series LEDs approaches or exceeds the number with "*", it is easy to cause circuit instability. It is suggested to divide them into two or more strings and connect them in parallel as a group.
4. Series resistors: According to the number in the attached table, connect an appropriate number of resistors in each led string. The resistor has no positive electrode and negative electrode, and can be connected in series between any two LEDs in the string. Thread where wiring is needed, saving time, effort and thread.
Note: Due to different product batches and models, the specific number and series resistance depend on the working current. The above parameters are for reference only.
The current of each branch of LED should be adjusted to 19mA 1mA, and the resistance should be 1k/2W, for example, 5k. Five resistors with the resistance of 1k ohm and the power of 2W can be connected in series.
5. Connecting the controller: Connect the positive pole of each string of LEDs to the positive pole (red line) end of the controller, and connect the negative pole of each group of LEDs to the negative pole (green line) control end of the controller. The three yellow lines are the output lines of the running water side lights, which are respectively connected with the negative electrodes of the three groups of side lights. The three anodes of the side lamp are welded with the anode of the protagonist. Generally speaking, the controller has a straight and bright output line. If there is no constant light requirement, the constant light output line of the light box should be cut or glued to prevent the controller from being damaged due to open circuit with the positive electrode.
6. Debugging: The connection is correct, and it will light up after power-on. A simple way to measure the current is to measure the voltage around 15-20V (preferably less than 18V) on one of the 1K/2W resistors with a multimeter DC voltage range, and then measure it after it exceeds 20V, until it is normal.
In order to facilitate debugging and measurement, the controller mode can be set to debugging state and long delay interval state, at which time the controller output is in a large proportion of long on and short off state. Now the controller has direct bright output, and constant current is beneficial to accurately measure the voltage of the resistor.
7. Maintenance: If it doesn't light up, use the multimeter DC 250V, the black stylus is connected to the green line, and the red stylus is connected to the red line. If the indication is jumping or at 200-220 volts, the controller is normal; The black stylus does not move, and the red stylus measures the voltage at both ends of each led in turn. If the voltage difference between the two legs of the LED is very large or there is no voltage, the LED is damaged. Replace it and try again.
8. Light box assembly: material: 2*. Mm wooden keel and 2 *. Mm aluminum angle iron (90) is generally available in the decorative materials market. The specific production method does not need to be elaborated.
Led electronic flash box
Materials:
Double-sided aluminum-plastic board, with one side black, is available in the decoration material market, and the price is 122*244 cm, around 60 yuan.
Aluminum alloy frame, the price is 6 Mi Yue 60 yuan. Triangle iron and iron square pipe are also acceptable, and the cost is low.
LED light emitting diodes mainly have three colors: red, green and blue.
Light box controller.
Tools: electric drill, soldering iron, hot melt glue gun (20-50 yuan), impact electric drill (for door-to-door installation).
Production process:
Take the electronic light box with the word "hotel" as an example. First, design the layout and size according to the customer's requirements, cut the aluminum-plastic board, paste it in time, and punch holes in the words. The drill bit is 4.8 or 5 mm, generally 2 cm, and the surrounding hole spacing can be slightly larger, 2.5 cm. After drilling the hole, draw the direction of LED on the surface, mark the color, insert the diode and fix it with hot melt adhesive. (The long leg of a diode is the positive pole and the short leg is the negative pole) Diodes are connected by a word,+-,...+-,and dozens or more are connected in series.
Connect the controller.
The current limiting resistance is 2w-5w, 1k to 9k, and the current of each group is 15 to 20 mA.
The controller inputs 220V AC voltage, and the input is:
The red line is just at the anode, and the input is 220V DC, which is connected to the anode of each group of diodes.
Three channels output three kinds of green colors, which are connected to the cathode of the diode around the light box. If only blue and green are used, only two lines are used.
The yellow line injection output is connected to the diode cathode of the middle word, and the word flashes for 5 seconds and lights for 5 seconds.
The white line is long and bright.
Precautions:
Lightbox should be waterproof, hot melt adhesive should be more, and green and blue led should be antistatic.
LED is a special kind of light-emitting diode, with high brightness or ultra-high, and the light-emitting angle is 30-45 degrees: the light-emitting angle of ordinary LED is about 18 degrees, and only the front effect is good, and it will not be bright when viewed from the side. The quality of LED directly affects the brightness of light box.
The light body of electronic light box generally adopts aluminum-plastic board or PVC board, plus LED and colloid. , LED as light source, aluminum alloy bracket.
Features: low cost, easy production, prominent theme, bright and eye-catching samples, good publicity, deeply loved by users.
1. Light box material:
Outer frame: aluminum alloy profiles are generally used.
Light source: light emitting diode
Panel: aluminum-plastic board or PVC color board
Bracket: Aluminum alloy bracket is generally used.
Controller: one-way, two-way and so on.
2. Common tools for light boxes: electric drill (5mm drill) and cross screwdriver. Screw, small pliers, plexiglass glue. Steps:
Draw the required words or patterns on the blackboard.
Use a hand drill or engraving machine to punch a hole with the same diameter as the LED diode.
The LED lights of each word pattern are connected in series, generally, the red color does not exceed 1 15, the blue color does not exceed 73, and the green color does not exceed 80. The relationship between the number of added resistors and the number of LED lamps is as follows:
Red is super bright.
LED string resistance value Blue ultra-bright LED string resistance value Green ultra-bright LED string resistance value The number of ultra-bright LEDs of other colors and series resistance value can be obtained through self-checking, mainly the current is 15-20mA.
25-35 9k 27-3 1 5.5k 30-35 5.5k
36-45 8k 32-36 5k 36-40 5k
46-55 7K 37-40 4.5K 4 1-45 4.5K
4K 46-50 4K
66-75 5K 45-48 3.5K 5 1-55 3.5K
76-85 4K 49-53 3K 56-60 3K
86-95 3k54-58 2.5km 61-65 2.5km.
96- 105 2K 59-63 2K 66-70 2K
106- 1 15 1K 64-68 1.5K 7 1-75 1.5K
Above120 # 69-731k76-801k
Above 74 # 80-85 #
# Not recommended, voltage fluctuation will affect stability, and the above parameters are for reference only.
Suggestion: red 96- 105, blue 59-63 and green 66-70.
All the resistors that can pass through can be 1K/2K, such as 5K, and five resistors 1K/2W are connected in series. 1K, two resistors of 1K/2W can be connected in parallel and then connected in series with one resistor of 1K/2W, so it is only necessary to purchase 1K/2W when manufacturing. The resistor can be connected in series between any two rearranged LEDs.
Word-to-word or pattern-to-pattern are usually parallel.
After all LED lights are connected, they should be sealed with a glue gun. To prevent desoldering and water ingress.
Please note that all two pins of the LED must not be short-circuited.
According to the needs of different wires connected to the controller, different flashing effects are displayed.
Description of LED electronic light box controller
K 10 1- 1
Compared with neon lights and other light sources, K10/-1LED electronic light boxes and electronic signboards have the advantages of power saving, safety, long service life, simple manufacture and good visual effect, and have excellent market prospects. They are typical "green" light boxes, and the flashing controller is used to attract the attention of pedestrians. It is easy to see them clearly after flashing for a few seconds. Using K 10 1- 1 electronic light box controller, it is the simplest, reliable and stable to make ultra-thin LED electronic light boxes, signboards and so on, which is widely used.
Functions and uses: Mainly used for making relatively simple LED electronic light boxes, signboards, etc. , play the role of flashing, glowing and attracting the attention of pedestrians.
Technical parameters: input voltage: AC 220V, output voltage: DC 220V, rated control power: 80W, maximum control power: 100W, specification: 70mmx45mx18mm.
Line description: two yellow wires at the input end are connected to 220V, the red wire at the output end is positive, and the green wire is flashing.
Bright negative control, white line is straight bright negative control. (Control100W)
Flashing mode: light for 5 seconds, flash for 5 seconds, flash 2 or 3 times per second, and cycle.
K20 1
K20 1 LED electronic light box controller is mainly suitable for alternately displaying two different contents on the same plane to make full use of the space of advertising contents. It can also be used as a decoration around other light boxes, and the two colors appear alternately to form a sense of movement.
Function and use: It is mainly used to make LED electronic light boxes with two kinds of contents on the same plane, making full use of the area of the light box to make the contents appear alternately. There are three time options.
Technical parameters: input voltage: AC 220V, output voltage: DC 220V, rated control power: 50W per channel, specification: 70mmX45mmX 18mm.
Output switching mode: alternate output, with three speeds to choose from.
Circuit description: two yellow wires at the input end are connected to 220V, the red wire at the output end is the positive electrode, the two green wires are controlled by alternating negative electrodes respectively, and the white wire is controlled by straight bright negative electrodes. (Control100W)
K 105
K105 special controller for LED electronic light box increases the output of three loop controllers, and can arrange different shapes according to different needs, such as round lights around the light box to form dynamic effects. It is more practical in making LED electronic light boxes, and only one controller is needed to realize multiple functions. Very practical, widely used in making LED electronic light boxes.
Function: it is mainly used to flash the content in the same way as K 10 1- 1. In addition, it can do three cycles around or in other positions and ways to select different colors, increase the dynamic effect, lift the light box and attract pedestrians. You can also use it flexibly. Make small and medium-sized LED electronic light boxes, signboards, etc. , auxiliary decorative three-way circulating light, lengthen bright output, can also be used alone.
Technical parameters: input voltage: AC 220V, output voltage: DC 220V, rated control power: 80W, specification: 70mmX45mmX 18mm.
Circuit description: Two yellow wires at the input end are connected to 220V, the red wire at the output end is the male * * * positive electrode, the green wire is the flashing negative electrode control, the three yellow wires are the three-way circulating negative electrode control, and the white wire is the straight bright negative electrode control. (Control100W)
Flashing mode: main road (green line)-flashing for 5 seconds, lighting for 5 seconds, and so on.
Three-way cycle (yellow line)-cycle at the speed of 2~3 times/second, straight bright (white line)-long bright without flashing.
K 108
Function: 1, with unique 8-channel rolling and overlapping flashing function, each rolling lights up one group and keeps all 8 channels lit, and flashes four times at the same time after all lights up for two seconds; Flash back again in the same way; Repeat this cycle. This function can be used to make dynamic Chinese characters and graphic effects.
2. The main output flashes for 5 seconds and then lights for 5 seconds, which is used to control the main contents of the light box;
3. Three-way circulation can form the dynamic effect of running water.
4. The direct bright output is always bright and does not flash. All functions can be matched with ever-changing effects.
K206
Function and use: it is mainly used to make two kinds of content on the same plane, which is beneficial to make full use of space and can be displayed alternately at the right time. 1 and 2 alternately can control the contents displayed alternately, and the three cycles can form various shapes to increase the sense of movement. Constant light output is convenient for use and debugging, and the use mode can be flexible.
Rated control power: 50WX2 input voltage: AC 220V, output voltage: DC 220V, specification: 70mmx45mx18mm.
Circuit description: Two yellow wires at the input end are connected to 220V, the red wire at the output end is a male * * * positive electrode, the green wire 1 and 2 are controlled by alternating negative electrodes, the three yellow wires are controlled by three circulating negative electrodes, and the white wire is controlled by a straight bright negative electrode. (Control100W)
Blinking mode: alternate output (green line 1, 2)- alternate output 1 sec, and cycle three times at a time (yellow line)-cycle direct light (white line) at a speed of 2-3 times/sec-long light does not flicker.
K 14 1
Function and use: It is mainly used for flashing the main contents similar to K 10 1- 1, plus four-way multi-program loop control, [horse racing flashing, alternating flashing plus star flashing, fading, wave flashing, star flashing, variable speed horse racing (three-speed)], which can be used comprehensively or independently and flexibly combined. Make small and medium-sized LED electronic light boxes, signboards, etc. One main control output plus four multi-program change effects and constant light output is a truly multifunctional controller combination, which can be used jointly or independently, and can also be used flexibly to form other pattern changes. It is very practical, convenient to manufacture and widely used.
Technical parameters: rated control power: 100W, input voltage: AC 220V, output voltage: DC 220V, specification: 70mmX45mmX 18mm.
Circuit description: two yellow wires at the input end are connected to 220V, the red wire at the output end is the male * * * positive electrode, the green wire is the flashing negative electrode control, the four yellow wires are the four-way multi-program negative electrode control, and the white wire is the straight bright negative electrode control. (Control100W)
Blinking mode: main road (green line)-blinks for 5 seconds and lights for 5 seconds to cycle four control outputs (yellow line 1-4). There are eight combination modes of change effect: horse racing flashing, alternating star flashing, fading in and out, wave flashing, star flashing, three-speed horse racing, all bright and all dark.
Straight light (white line)-Long light does not flicker.
K 10 1— 12V
Function and use: ky10/-12V is used in low-voltage working conditions such as automobiles, and is powered by a special12v power supply, which is very safe and convenient, and can be connected with thousands of LEDs for work.
Circuit description: red line at input is positive, green line is negative, red line at output is positive and green line is negative.
The flashing mode is the same as KY 10 1- 1, and the LED electronic light box uses 12V power supply, which is more stable and can be used without 220V power supply.
K6+5
Function and use: mainly used to make small and medium-sized signboards or light boxes that require each word to flash independently. KY6+5 S's 6-finger 6-way main road control can control the control of main contents, including various program modes (flashing 3 times one by one, flashing 5 times completely, extinguishing 3 times one by one, flowing 3 times, and extinguishing one by one before and after); KY6+5 S's 5 refers to five auxiliary functions, and the auxiliary road 1, 2, 3 is a three-way forward and backward cycle plus full flash mode, which can control the control of the periphery or other positions. Auxiliary road 4 keeps flashing at a certain speed, auxiliary road 5 keeps going forward, and auxiliary roads 4 and 5 can be used as icons, telephones or other controls.
Technical parameters: input voltage: AC 220V 10%, output voltage: DC 220v, control power of each channel: 25W, total control power: 200W, overall specification:/kloc-0 100mmX60mmX25mm.
Circuit description: main circuit 1 turn 6, male * * positive electrode, auxiliary circuit 1 turn 220V input. The control power can reach 200W W W.
Flashing mode: multi-cycle, flashing, medium speed, 6 main and 5 auxiliary outputs.
K 10+5
Function and use: mainly used to make small and medium-sized signboards or light boxes that require each word to flash independently. 10 of k/kloc-0+5 refers to 10 main road control, which can control the control of main contents, including various program modes (one flash for three times, five full flashes, three extinguishes one by one, three flows, and one extinguishes one by one in both directions); The number 5 of K 10+5 refers to five auxiliary functions. The auxiliary road 1, 2, 3 are positive and negative cycles, which can control the control of the periphery or other positions. Auxiliary road 4 keeps flashing at a certain speed, auxiliary road 5 keeps going forward, and auxiliary roads 4 and 5 can be used as icons, telephones or other controls.
Technical parameters: input voltage: AC 220V 10%, output voltage: DC 220v, control power of each channel: 25W, total control power: 200W, overall specification:/kloc-0 100mmX60mmX25mm.
Circuit description: main circuit 1 to 10, male * * * positive electrode, auxiliary circuit 1 to 5,220V input. The control power can reach 200W W, refer to KY6+5 S.
Flashing mode: multi-cycle, flashing, medium speed, 10 main output and 5 auxiliary outputs.