Green manufacturing in ceramic industry "Mona Lisa ultra-thin porcelain plate opens a new era of ceramic tile environmental protection and energy saving".
The status quo of "high pollution, high energy consumption and high cost" seems to be the most ingrained impression in the ceramic industry. However, this situation is changing.
A few days ago, the reporter learned from the kick-off meeting of major projects of the National Eleventh Five-Year Science and Technology Support Plan that the Mona Lisa Porcelain Plate Demonstration Production Base, as a major project of the National Eleventh Five-Year Science and Technology Support Plan, was officially launched, thus filling the gap of large-size ultra-thin porcelain plate products in China.
According to industry experts' analysis, China ceramic industry will enter the era of environmental protection and energy saving.
Environmental protection ceramic tile production base started.
It is reported that on June 23rd, the kick-off meeting of key technologies and equipment for green manufacturing of ceramic tiles, a major project of the 11th Five-Year Plan, was held in Foshan. On June 24th, the demonstration production base of Mona Lisa, a major national science and technology project, was officially launched. The base is located in Guangdong Mona Lisa Ceramics Co., Ltd., with a total area of 10200 m2.
According to the person in charge of the Mona Lisa, large-scale thin-plate tiles have appeared in the world for decades, but it was only in the last three to five years that they were seen in international professional exhibitions. This achievement was first introduced in Europe, but it has not been widely promoted. There may be technical and equipment reasons. Some companies in Malaysia and Zibo, China have made products with sizes over 1m×2m×3? 6 mm thin brick, but the water absorption of wet brick is greater than 10%, which is regarded as stoneware or ceramic brick. The survey shows that the products of large-scale porcelain thin-plate ceramic tiles are still blank in China.
"At the beginning of this century, at the European International Ceramics Exhibition, a large 3 mm color thin brick made in Europe was exhibited for the first time. Chinese companies are willing to invest at high prices, but they have been rejected. " A person from the research group of the National Eleventh Five-Year Science and Technology Project "Key Technologies and Equipment for Green Manufacturing of Ceramic Bricks" told the reporter that "the research and development project of thin bricks has been included in China's Eleventh Five-Year Plan. At the end of 2006, Guangdong Mona Lisa Ceramics Co., Ltd. independently and continuously put into trial production for 20 days on the pilot line of Keda Electromechanical Company, with the production specification of 800× 1600×3.5? The 6 mm brick was successful. "
It is reported that as a leading brand in China ceramic industry, Mona Lisa has successively won the well-known trademarks of China and China. It is the recommended product of the Bird's Nest, the main venue of the 2008 Olympic Games, and has been widely used in digital Beijing, swimming pool, badminton hall and weightlifting hall in 2008.
"Green Manufacturing" Rise in Ceramic Industry
"The launch of the green environmental protection and energy-saving porcelain plate demonstration production base is an important node for China ceramic industry to seek' green manufacturing'." A person from the research group said.
According to this person, China is a traditional ceramic tile (square, 6? 20 mm) is the largest producer, consumer and exporter, with an annual production capacity of 5 billion square meters and an actual output of 3.5? 4 billion square meters, more than 3,000 production enterprises, China can produce almost all kinds of bricks in the world, but the products are big bricks (more than 600×600 mm), polished bricks and micro-powder bricks. Most enterprises take the route of scale and low cost, and the annual consumption of mineral raw materials in ceramic industry reaches 6000? 8,000 tons or even hundreds of millions of tons, and it needs to consume 2,000 standard coal a year? More than 25 million tons.
"The tile industry generally faces three major problems: resources (especially high-quality resources), tight energy supply, labor shortage and environmental protection. Environmental protection and cleaner production have become problems that the whole industry has to face up to and solve. " An expert from China Building Sanitary Ceramics Association told the reporter, "The production and sale of Mona Lisa large-scale thin-plate porcelain tiles is a new path exploration for the ceramic industry on this issue."
It is reported that the Mona Lisa green environmental protection and energy-saving porcelain plate demonstration production base strives for energy conservation and environmental protection in all aspects of product design, production, packaging, transportation, circulation, consumption and scrapping. If the raw materials are completely obtained in this province or surrounding areas, the selection and use of raw materials pay great attention to their stability and rationality, and do not contain harmful impurities to ensure the safety and health of products; The fuel of the production line is coal water slurry, which does not use high-pollution raw materials such as coal and heavy oil, and is clean, high in calorific value, rich in sources and guaranteed; Waste water recycling, waste recycling, etc., etc., and truly realize "green manufacturing"
Ceramic tiles enter the "energy-saving era"
In the past two years.