Changzhou grate dustpan and wooden comb are all made of natural materials, which are characterized by exquisite workmanship and are famous for their fine selection of materials and exquisite workmanship. The grate basket is made of strong bamboo "bamboo green", which is tough and elastic and not easy to break teeth. To make a grate basket, it takes 72 and a half steps, such as gluing, beating, beating and wrapping. There are also calligraphy and painting on the grate beam, decorated with jewels, which are very particular. The wooden comb mainly uses high-quality precious wood, such as boxwood, sandalwood, heather, jujube and so on. The texture is hard and delicate, and the color is bright. Made through 28 processes, the tooth paste is lubricated, which is beneficial to massage the whole hair, and then decorated with carving, tracing, engraving and ironing techniques, which integrates practicality and appreciation and has a unique national style.
The manufacturing process of comb is extremely complicated and exquisite. There are 28 processes for making wooden combs. It mainly includes: material selection, rudder pulling, heading, slicing, cooking, plate stacking, plate pushing, plate pushing, alignment, tooth opening, comb bumping, tooth picking and cutting, back fork, back saw, back planer, back twisting, scraping, hook line, bamboo stick, sanding, polishing, renovation and so on.
Grate rough machining has 42 processes, and finishing has 30 and a half processes. If the high-grade grate is made, it is necessary to increase the processes of carving, tracing, carving and ironing.
1, as a grate. There are procedures of sawing bamboo tube, opening bamboo slices, splitting bamboo yellow and opening silk;
2, making the grate beam blank. It is divided into processes such as sawing bamboo tubes, opening beam blanks, and chamfering beams.
3, bone file. There are processes such as aggregate crushing, cooking, bone cutting, blank cutting, alum filing, etc.
4. paint production.
5. Paint the grate beam. There are dyeing, printing, coloring, painting grate beam and other processes;
6. Make hawthorn. There are cooking grates, pulling, cutting, hanging yellow, twisting teeth, rolling boxes and kneading hawthorn.
7. Gluer. There are paint mixing, flushing, beam breaking, waist beam and other processes;
8. Polishing. There are procedures such as wire drawing, tooth cutting, round grinding and tooth scraping;
9. frustrated grass. Yo, grinding teeth, mowing grass, changing broken teeth and other processes;
10, Xiangtou. It is divided into the processes of cutting and grinding bone strips, sawing heads, plugs and countersinking;
1 1, dial the work.
12. Penetration: round head renovation, pencil, waxing and polishing.
To make high-quality craft combs and high-quality combs, five kinds of fine workmanship are needed on the comb back and grate beam. These five processes are "carving, tracing, engraving, ironing and embedding". Artists make their products by hand. Carving is not just shallow carving of birds, fish, insects, figures and other patterns on comb backs and grate beams; Drawing, on the back of the comb, draw all kinds of opera characters and flowers with pen drawing, and match them with corresponding backgrounds. Then waxing, color matching and combination require harmonious beauty; Carving, carving various artistic figures and plum, orchid, bamboo and chrysanthemum figures with special knives, the strength of knife transport is the key; Hot, electric pen, hot branding figures, flowers and insects, mountains and rivers, requiring delicate lines and distinct layers; Mosaic, that is, inlay beads and silver on the back of wooden combs and grate beams, inlay ivory on boxwood combs, and then carve flowers.