1. Log saw: Anxin uses the factory in Brazil to cut logs into floor blanks;
2. Wood utilization: In order to improve the utilization rate of wood, Anxin will maximize the utilization according to the characteristics of each wood and reduce waste;
3. Blank drying: the blank is dried in a drying kiln to prevent the blank from cracking or rotting and ensure the quality of the floor blank;
4. Curing of the blank: after curing, package the dried wood into different specifications and grades and wait for export.
marine transport
5. Transportation: It takes three months for Anxin flooring materials to be transported from South America to China.
Shanghai healthy
6. Blank maintenance: transport the floor blank to big warehouse, Anxin Floor, and maintain it in the warehouse for not less than 3 months, so as to ensure that the floor blank can breathe in the warehouse, make its internal cell structure adapt to the climate in China, and achieve the purpose of contraction and expansion balance.
drying process
7. Zero moisture content difference: put the floor blank into the drying kiln, and average the moisture content of all floors by spraying, that is, the moisture content difference is zero, which is convenient for overall moisture content control;
8. Steam drying: after the moisture content difference returns to zero, steam is used to heat and dry, and the process is controlled by slow heating, and it is checked every 4 hours. In order to ensure the quality, Anxin flooring has different drying time according to the air-drying density of wood. The drying time of wood with air-dried density below 0.75 is generally 15-20 days. Wood with air-dried density of 0.75- 1.0 will be dried for 20-30 days; The drying time of wood with air-dried density above 1.0 is more than 40 days;
9. Step-by-step cooling: After drying, the water content can generally be controlled in the location of the sales city. At this time, the temperature of the drying kiln will decrease, but it needs to be gradually reduced. If the temperature rises too fast, the floor will burst easily.
Balance treatment
10, balance room: after the floor comes out of the drying kiln, it enters the balance room for balance, the main purpose is to make the wood cells adapt to the external environment. In order to ensure the product quality, Anxin floor will be balanced in the balance room for 28 days;
1 1. Health care and repair: the purpose of storage is health care. The longer it takes, the more it adapts to the climate in China, and the more it adapts to the changes in domestic climate and environment, with a general time of 3 months. Anxin flooring has a large number of capital guarantee and storage facilities, which can be used for large-scale storage of flooring products. In order to ensure the stability of product performance, it will be stored for 8- 12 months at this stage, which is impossible for ordinary enterprises.
Plate machining
12. Blank finishing (inspection): After the floor is cured to meet the requirements, it begins to enter the production process. In order to ensure the wood quality of the floor, Anxin floor first sorts the blanks, and removes the B-plate whose surface and size are not up to standard, so as to ensure that each Anxin floor is an A-plate;
13, sampling inspection for quality control: supervision of quality;
14. primary color separation: primary color separation is carried out on qualified floor blanks to ensure that the colors of the plates are basically the same and reduce the color difference of the cost;
15. Fixed surface: check each floor material provided in the previous link, so as to determine the front and back of the floor, and the beautiful side is determined as the front of the floor;
16. Plain board sanding: preliminarily sanding the front of the floor to ensure the flatness and smoothness of the board;
17, moisture content film detection: Anxin uses APP moisture content tester imported from Germany to detect the moisture content of each floor. If the moisture content exceeds the standard, the system will automatically give an alarm and eliminate the unqualified products. This kind of equipment is unique in the industry;
18, fixed thickness sanding: according to the thickness of the finished floor, precise fixed thickness sanding is carried out within the tolerance range allowed by national standards;
19, sampling inspection of goods and air: monitoring of production capacity and quality;
20. Four-sided planing: planing the upper, lower, left and right sides of the floor, opening male and female tenons, and fixing the width and thickness; Anxin adopts high-speed four-sided planing equipment imported from Germany to ensure that the accuracy of each product reaches the national standard. If an ordinary four-sided planing equipment is equivalent to a Santana, then Anxin's high-speed planing equipment is equivalent to two BMWs.
2 1, anti-counterfeiting: in the process of four-sided planing, anti-counterfeiting code is sprayed on the bottom of the floor to achieve the purpose of anti-counterfeiting, so that consumers can safeguard their legitimate rights and interests;
22. Double-end milling: the two ends are tongue-and-groove on the floor with water content reaching the standard, and the length is fixed at the same time;
23. Manual film sticking inspection: conduct manual film sticking inspection on the plain board to eliminate unqualified products, including the inspection of floor length, width and board quality;
24. Besieged city balance: neatly stack the inspected floor products and wrap them with moisture-proof film to achieve the stable balance of the plain board;
25. Sampling inspection of quality control: The semi-finished products processed in the early stage will be sampled and inspected by QC who has received professional training, and those that do not meet the requirements of processing accuracy will be strictly controlled to flow into the next working procedure.
Painting process Anxin has the longest paint painting production line in China120m, and adopts nine-base three-side painting process.
26. Vacuum six-sided sealing paint: Anxin floor adopts the vacuum six-sided sealing machine imported from Germany, and carries out six-sided sealing paint treatment technology on special products under vacuum conditions to isolate the influence of external environment on the floor and make its stability reach the best state. This kind of equipment is unique in the industry; For ordinary wood, five-sided sealing paint treatment technology is carried out;
27. Manual film inspection: quality control:
28. Sampling inspection of goods and air: monitoring the quality of production capacity;
29. Primary sanding: the floor enters the paint production line and is sanded for the first time to make the surface finish meet the paint requirements;
30. Primary dust removal: dust removal by vacuum cleaner to prevent dust from adhering to the floor surface and preventing particles and bubbles from appearing;
3 1. First primer: Apply the first primer. Anxin uses roller coating and water-based primer to ensure the permeability, adhesion and clarity of the floor, so that the paint can penetrate into the interior of the floor and ensure the clarity of the floor texture;
32. Putty: ensure the ground is smooth and flat; Anxin has two putty machines, one heavy oil putty machine and one light putty machine.
33. Primary drying: rapid ultraviolet drying;
34. Manual film inspection: quality control:
35. Sampling inspection of goods and air: monitoring the quality of production capacity;
36. Secondary sanding: perform secondary sanding to polish off the previous paint to ensure the surface smoothness;
37. Secondary dust removal: dust removal by vacuum cleaner to prevent dust from adhering to the floor surface and preventing particles and bubbles from appearing;
38. Second primer: Apply the second primer. Anxin uses roller coating and water-based primer to ensure the permeability, adhesion and clarity of the floor, so that the paint can penetrate into the interior of the floor and ensure the clarity of the floor texture;
39. Secondary drying: ultraviolet rapid drying;
40. Manual film inspection: quality control:
4 1. Third grinding: third grinding, grinding off the previous paint to ensure the surface smoothness;
42. Third dust removal: dust removal by vacuum cleaner to prevent dust from adhering to the floor surface and preventing particles and bubbles from appearing;
43. Three coats of primer: Apply the third coat of primer. Anxin uses roller coating and water-based primer to ensure the permeability, adhesion and clarity of the floor, so that the paint can penetrate into the interior of the floor and ensure the clarity of the floor texture;
44. The third drying: ultraviolet rapid drying;
45. Manual film inspection: quality control:
46. Fourth grinding: Carry out the fourth grinding to remove the previous paint and ensure the surface smoothness;
47. Four times of dust removal: the vacuum cleaner removes dust to prevent dust from adhering to the floor surface and preventing particles and bubbles from appearing;
48. Four coats of primer: Apply the fourth coat of primer. Anxin uses roller coating and water-based primer to ensure the permeability, adhesion and clarity of the floor, so that the paint can penetrate into the interior of the floor and ensure the clarity of the floor texture;
49. Four times of drying: ultraviolet rapid drying;
50. Manual film inspection: quality control:
5 1, fifth sanding: perform the fifth sanding to polish off the previous paint to ensure the surface smoothness;
52. Five times of dust removal: dust removal by vacuum cleaner to prevent dust from adhering to the floor surface and preventing particles and bubbles from appearing;
53. Five coats of primer: Apply the fifth coat of primer. Anxin uses roller coating and water-based primer to ensure the permeability, adhesion and clarity of the floor, so that the paint can penetrate into the interior of the floor and ensure the clarity of the floor texture;
54. Five-time drying: rapid ultraviolet drying;
55. Manual film inspection: quality control:
56. Sixth sanding: Carry out the sixth sanding, and polish off the previous paint to ensure the surface smoothness;
57. Six times of dust removal: dust removal by vacuum cleaner to prevent dust from adhering to the floor surface and preventing particles and bubbles from appearing;
58. Six coats of primer: Apply the sixth coat of primer. Anxin uses roller coating and water-based primer to ensure the permeability, adhesion and clarity of the floor, so that the paint can penetrate into the interior of the floor and ensure the clarity of the floor texture;
59. Six-time drying: ultraviolet quick drying;
60. Manual film inspection: quality control:
6 1, seventh sanding: seventh sanding, grinding off the previous paint to ensure the surface smoothness;
62. Seven times of dust removal: the vacuum cleaner removes dust to prevent dust from adhering to the floor surface and preventing particles and bubbles from appearing;
63. Seven coats of primer: Apply the seventh coat of primer. Anxin uses roller coating and water-based primer to ensure the permeability, adhesion and clarity of the floor, so that the paint can penetrate into the interior of the floor and ensure the clarity of the floor texture;
64. Seven times of drying: ultraviolet quick drying;
65. Manual film inspection: quality control:
66. Eighth sanding: Carry out the eighth sanding to polish off the previous paint to ensure the surface smoothness;
67. Eight times of dust removal: the vacuum cleaner removes dust to prevent dust from adhering to the floor surface and preventing particles and bubbles from appearing;
68. Eight coats of primer: Apply the eighth coat of primer. Anxin uses roller coating and water-based primer to ensure the permeability, adhesion and clarity of the floor, so that the paint can penetrate into the interior of the floor and ensure the clarity of the floor texture;
69. Eight times of drying: ultraviolet quick drying;
70. Manual film inspection: quality control:
7 1, the ninth sanding: the ninth sanding, grinding off the previous paint to ensure the surface smoothness;
72. Nine times of dust removal: the vacuum cleaner removes dust to prevent dust from adhering to the floor surface and preventing particles and bubbles from appearing;
73. Nine coats of primer: Apply the ninth coat of primer. Anxin uses roller coating and water-based primer to ensure the permeability, adhesion and clarity of the floor, so that the paint can penetrate into the interior of the floor and ensure the clarity of the floor texture;
74. Nine-time drying: ultraviolet quick drying;
75. Manual film inspection: quality control:
76. Sampling inspection of goods and air: monitoring the quality of production capacity;
77. Ten times of sanding: the tenth time of sanding, grinding off the previous paint to ensure the surface smoothness;
78. Ten times of dust removal: the vacuum cleaner removes dust to prevent dust from adhering to the floor surface and preventing particles and bubbles from appearing;
79. One coat: Apply the first coat. Anxin adopts flow coating or roll coating, and adopts German "Fu Jian" to ensure the hardness, brightness, paint adhesion and texture clarity of the floor;
80. Ten times of drying: ultraviolet quick drying;
8 1, artificial membrane inspection: quality control;
82. 1 1 grinding for the first time: 1 1 grinding for the first time to remove the previous paint and ensure the surface smoothness;
83. Eleven times of dust removal: dust removal by vacuum cleaner to prevent dust from adhering to the floor surface and preventing particles and bubbles from appearing;
84. Second topcoat: Apply the second topcoat. Anxin adopts flow coating or roll coating and German "Fu Jian" to ensure the hardness, brightness, paint adhesion and texture clarity of the floor;
85. Eleven times of drying: ultraviolet rapid drying;
86. Manual film inspection: quality control:
87. Twelfth grinding: Carry out the twelfth grinding to remove the previous paint and ensure the surface smoothness;
88. Twelve times of dust removal: dust removal by vacuum cleaner to prevent dust from adhering to the floor surface and preventing particles and bubbles from appearing;
89. Three topcoats: Apply the third topcoat. Anxin adopts flow coating or roll coating and German "Fu Jian" to ensure the hardness, brightness, paint adhesion and texture clarity of the floor;
90. Twelve times of drying: ultraviolet quick drying;
9 1, manual film inspection: quality control, eliminating unqualified products in the production process;
92. Sampling inspection of quality control: The company will conduct batch sampling inspection on the painted products and conduct strict inspection in the laboratory according to national standards;
93. Packaging: packaging and storing the semi-colon floor;
94. Special drying: PU coated products, such as wood with more oily substances, will be naturally dried in a dust-free environment in strict accordance with the coating process requirements.
test
95. Geothermal testing: Geothermal environmental protection products We need to test every material, and only products that pass geothermal testing will be put on the market;
96. Weathering test: For new products, we conduct weathering test in the laboratory before mass production and terminal sales. Only wood that meets the climate of China will be finally mass-produced.
Finished product packaging
97. Manual color separation: In principle, finished floor products are divided into three color systems, namely 1#, 2# and 3#; Aiming at the colorful heavy ant wood floor, Anxin subdivided it into 15 color numbers to meet the different consumption needs of consumers;
98. Ex-factory inspection: The company will conduct the final inspection before leaving the factory for each batch of products, and the products that meet the standards can be sold out of the factory;
99. Third-party inspection: The company establishes a scientific and strict product inspection process, and conducts process inspection and ex-factory inspection of products according to the process. At the same time, we regularly send our products to an authoritative third-party inspection agency for inspection.