Gantry installation method: 1. First, check whether the foundation meets the specification requirements. Gantry foundation shall meet the following requirements: a. The bearing capacity of compacted soil layer shall not be less than 80kPa. B, pouring C30 concrete with a thickness of 500 mm .. c, the foundation surface should be smooth, and the horizontal deviation should not be greater than 65438±00mm..d, drainage measures should be taken around the foundation, and the foundation should not be soaked in water. 2. Before installation, check the straightness of the portal frame, the parallelism of the guide rail and the poor dislocation of the guide rail to the contact. After the column is installed, it is required to check the verticality in both directions, and the inclination should be within 1.5‰, which can't meet the standard. The adjusting piece shall be padded under the underframe until it meets the requirements. 3. Place the ground beam, first assemble the ground wheel and then connect the chassis, find the level and tighten the anchor bolt. 4. Put the jack-up platform in place, so that the center line of the jacket coincides with the center line of the column. 5. Put the standard sections of the first set of columns into the frame, connect the bottom end with the ground beam with bolts, and align and fasten them. 6. Place the lifting pulley assembly on top of the two installed columns. 7. Install the manual hoist on the jack-up platform, and wear the hoisting wire rope according to the specified rope winding method. 8. Install the derrick on the jack-up platform. 9. Lift the jack-up platform with a manual crane until the workbench is flush with the top surface of the column, then remove the lifting pulley assembly and put it on the platform. 10. Install the second set of standard sections with suspenders, and put the lifting pulley assembly on top of the second set of standard sections. 1 1. Repeat step 9 to lift the platform to the top of the column. 12. Install the pillar and tighten the connecting bolts of the above components, check the vertical deviation of the installed standard section and adjust it to meet the requirements. 13. Install the crane. 14. Put it into the hanging basket, adjust the levelness of the lifting basket and the gap between the guide roller and the guide rail, and install two pairs of wedge assemblies after meeting the design requirements. 15. Wedge members must be installed on the same horizontal channel steel column on the left and right sides of the hanging basket. After the wedge is hoisted to the top dead center and locked in place, weld the wedge seat on the channel steel body, and the welding must meet the design requirements. 16. Install the broken rope protection system. The axis of the lifting pulley must coincide with the center of the bearing beam of the lifting basket. The installed lifting pulley rotates flexibly, and the axial clearance between the spring pulling plate and pulley gland and the seat body is consistent. When the compression spring is compressed, the gap between two steel wires is greater than or equal to 0. 1d(d is the diameter of steel wire), and the four groups are adjusted consistently. 17. Install the tie rod and connect the hinge. 18. After the rocker arm hinge mechanism is installed according to the pattern size and position, the rotation should be flexible and the angle of the center line of the arm plate should be consistent. When the lifting pulley shaft rises to the top of the seat, adjust the four wedges with adjusting bolts, so that the clearance between the friction surface and the contact surface of the guide rail reaches 15mm, the lifting pulley shaft descends to the bottom dead center, and the wedges rise to the top dead center (clamping state). 19, when discharging, the protective door is turned up, the door is flexible and the bolt is free. Connect the tension spring to the rocker arm, and then connect the wire rope to the door around the guide wheel. Adjust the tension of the tension spring of the sliding door. When the door is opened, the wedge must rise to the top dead center (the center of the door shaft is away from the center of the rope hole 100mm). At this point, the gantry elevator is basically installed. The following is mainly about how to realize lifting. 20. Send the third set of standard sections into the hanging basket, lift the hanging basket to the limit height, then install the third set of standard sections with the derrick, place the lifting pulley assembly on the top of the third set of standard sections, and then repeat step 9 to lift the platform. 2 1, when the third section is erected, the frame should be closed outside the body. Assemble the first feed door, do oblique support treatment, and install the magnetic control switch bracket on the frame pipe according to the height of the floor, and then it can be officially put into use. 22. When the gantry erection height is greater than 12m, the first floor shall be provided with wall poles, and then one shall be added every 6m. When adding bar joints, the external closed scaffold and attachment are carried out at the same time, taking the stability of portal frame as the criterion.
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